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Automotive Fender Liners
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Consumer Products
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| Agency Information: |
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Meets FDA Regulation 21 CFR 177.1520 and may be safely used as articles for use in contact with food except for articles used for packing or holding food during cooking.
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UL Listed, 1.5mm thk, natural, RTI 65°C, Flame Rating 94HB.
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| Property |
English |
SI |
Method |
| Density |
0.89 g/cc |
0.89 g/cc |
ASTM D1505 |
| Melt Flow Rate, @ 230°C |
12 g/10min |
12 g/10min |
ASTM D1238 |
| Tensile Strength at Yield, 50 mm/min |
3340 psi |
23 MPa |
ASTM D638 |
| Flexural Modulus, Tangent, 13 mm/min |
160,000 psi |
1100 MPa |
ASTM D790 |
| Flexural Modulus, Secant, 1.3 mm/min |
140,000 psi |
965 MPa |
ASTM D790 |
| Notched Izod Impact Strength, @ 23°C |
No Break |
No Break |
ASTM D256 |
| Notched Izod Impact Strength, @ 0°C |
2 ft*lbf/in |
107 J/m |
ASTM D256 |
| Notched Izod Impact Strength, @ -30°C |
1.2 ft*lbf/in |
64 J/m |
ASTM D256 |
| Heat Deflection Temperature, @ 0.455 MPa |
194 °F |
90 °C |
ASTM D648 |
| Heat Deflection Temperature, @ 1.82 MPa |
125 °F |
52 °C |
ASTM D648 |
| Rockwell Hardness, R Scale |
83 |
83 |
ASTM D785 |
| Shore D Hardness |
57 |
57 |
ASTM D2240 |
| Falling Dart, 3.8 m/s, Total Energy @ -30°C |
250 in-lb |
28.3 J |
ASTM D3763 |
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| Mechanical property testing has been performed on injection molded specimens molded per ASTM D4101.
The nominal properties reported herein are typical of the product but do not relflect normal testing variance and therefore should not be used for specification purposes. |
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| Property |
SI |
Method |
| Density |
0.89 g/cc |
ISO 1183 |
| Melt Flow Rate, @ 230°C |
12 g/10min |
ISO 1133 |
| Tensile Strength at Yield, 50 mm/min |
22 MPa |
ISO 527 |
| Flexural Modulus, 2.0 mm/min |
965 MPa |
ISO 178 |
| Notched Izod Impact Strength, @ 23°C |
45 kJ/m2 |
ISO 180 |
| Notched Izod Impact Strength, @ -30°C |
4 kJ/m2 |
ISO 180 |
| Heat Deflection Temperature, @ 0.455 MPa |
81 °C |
ISO 75 |
| Heat Deflection Temperature, @ 1.82 MPa |
50 °C |
ISO 75 |
| Rockwell Hardness, R Scale |
83 |
ISO 2039 |
| Shore Hardness, D Scale |
57 |
ISO 868 |
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| Physical property testing performed on injection-molded specimens. |
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| The nominal properties reported herein are typical of the product but do not reflect normal testing variance and therefore should not be used for specification purposes. |
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Nominal Shrinkage, Injection Molding
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Shrinkage Factors: The shrinkage values provided below were obtained iwith simple plaques and are reported as nominal values. These values should be considered estimates given that resin shrinkage is influenced by several factors including part geometry, mold design, molding conditions, part cooling during and after molding. Consequently, the values given below cannot be used as absolute.
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Shrinkage Verification: Given that shrinkage is affected by many factors, it is the user’s responsibility to verify the shrinkage for their own mold design and molding conditions before cutting tool steel. If a similar tool is already present, run the material on this tool with normal process and handling conditions and determine the shrinkage. If such a tool is not available, finish only one core and cavity using estimated shrinkage values, staying steel safe. Based on the shrinkage measurements of parts from this core/cavity combination, make the necessary adjustments to the shrinkage factor before cutting additional cores and cavities. Remember to wait at least 48 hrs before measuring shrinkage. Also, be aware the heat aging (or annealing) after molding can affect shrinkage.
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| Conditioning after Molding:
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Nominal Shrinkage:
- 1.3 to 1.5% (0.013 to 0.015 in/in)
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| The above test results are based on 150 x 90 x 3mm edge gated plaques (1 mm gate).
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Molding Guidelines
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General Processing Conditions for: Injection Molding
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- Rear Temperature: 350 - 390°F (145 - 200°C)
- Middle Temperature: 410 - 455°F (210 - 235°C)
- Front and Nozzle Temps: 410 - 455°F (210 - 235°C)
- Stock Temperature: 400 - 500°F (205 - 260°C)
- Mold Temperature: 73 - 120°F (23 - 50°C)
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- Suggested shot size: 50 to 70%
- First stage injection pressure: Maximize
- Screw speed: 30 to 60%
- Packaging pressure: Minimize
- Back Pressure: 50 to 150 psi
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Other Molding Considerations:
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- Dispersion of color concentrates is improved when using a screw with a mixing zone or a mixing nozzle.
- Even though specific applications may require conditions outside of the given general guidelines, melt temperature above 500°F (260°C) may cause resin degradation and changes to resin properties.
- For guidelines regarding other fabrication processes, please contact your Phillips Sumika technical service representative.
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