History

In 1951, research chemists Paul Hogan and Robert Banks were working to improve yields of high-octane gasoline when they serendipitously invented two of the world’s most essential plastics - polypropylene and high-density polyethylene. From that initial discovery, came the development of the first commercially feasible polymerization process.

Today, Chevron Phillips Chemical research and development teams continue to develop more cost-effective ways to manufacture polyethylene. In the past ten years, the company’s scientists and engineers have implemented more than 100 separate improvements which have led to increased space-time yield, improved economy-of-scale due to major increases in the maximum reactor size, and significant decreases in the amount of energy and feedstock consumption required per pound of polymer.  As a result, the capital cost of a Chevron Phillips Chemical loop slurry polyethylene plant has decreased up to 60 percent since 1990.

1951 Discovery of HDPE chrome catalyst
1956 Developed solution process for HDPE
1961 Commercialized loop slurry process for HDPE
1979 Developed Ziegler-type catalysts
1990 Introduced LLDPE technology
1990 - 2002 Implemented major process improvements
1991 Conducted initial runs of In-Situ polymers
1993 Developed single site catalysts (m-LLDPE)
1996 Unveiled company developed metallocene, allowing for production of LLDPE in loop reactors
2002 Developed multi-site catalyst bimodal resins in a single reactor